The continuous salt and petrochemical
atmosphere, along with acidic vapors and other corrosives,
caused rapid deterioration of equipment and the need to
prematurely replace HVAC/R equipment due to corrosion. New units
with uncoated copper tube/aluminum fin coils began showing
discoloration and surface corrosion immediately, and within 5-6
years would be totally deteriorated with fins falling off. This
was in spite of regularly scheduled inspections, coil cleaning
and equipment maintenance.
The company had used baked phenolic
coating in the past, but it flaked off with age. Also, they
could not do effective repairs of the damaged baked phenolic
coating in the field.
1n 1993-1994, the company built a new
office/shop/maintenance building requiring six new AC units
installed. All six were Trane All Comfort AC units from 10-30
tons.
The Project Engineer on staff did some
research to find a superior coating for the new units, one that
met their criteria and was within the allocated costs for the
project. After researching their options, the Project Engineer,
along with the company's HVAC Master Technician, recommended
Bronz-Glow.
The company continues to perform the same
scheduled maintenance as before, including complete quarterly
operational tests and inspections. They use the high-surfactant
Bronz-Glow Husky Coil Guard Cleaner.
To date they have seen no deterioration
on the coils over a 10-year period.
Their HVAC Master Technician adds, "We've
never had to do any touchup on the coils since they were
installed. We even had a big hailstorm a few years ago that bent
the fins on the condenser coils, but none of the Bronz-Glow came
off. In my experience, a more rigid coating such as the baked
phenolics we had used in the past, would probably not have
withstood this without chipping or cracking. I have been
surprised at how well Bronz-Glow has performed here. For our
units to have lasted ten years in this environment is
incredible... and they're still running strong."
"As recently as
2002 we replaced another unit that had deteriorated at the
co-gen plant. We Bronz-Glow coated the replacement. Within next
couple of years we will probably be replacing several additional
units, and I will be recommending Bronz-Glow for all new units,
and I would recommend Bronz-Glow for anybody in a corrosive
environment such as ours. Bronz-Glow is definitely worth the
money... it works.